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Seite 1 - AMR Giant Stick 50

AMR Giant Stick 50 Aircraft Modelers ResearchAMRBUILDING MANUALMarch 1, 2011Made in Canada ‒ 106” wing span ‒ 80” fuselage ‒ 2780 Sq. In. ‒ 20 pounds

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AMR Giant Stick 50 - Building Manual10/66L  

Seite 3 - I

AMR Giant Stick 50 - Building Manual11/66L  

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AMR Giant Stick 50 - Building Manual12/66F

Seite 5

AMR Giant Stick 50 - Building Manual13/661) Locate the four parts F1 ( rewall) One of them as two laser burned centre lines. Laminate them

Seite 6

AMR Giant Stick 50 - Building Manual14/665) F5 shown. 6) F6 shown.8) Laminate both F8’s using epoxy.7) F7 shown.

Seite 7

AMR Giant Stick 50 - Building Manual15/669) Locate FF1 and FF2 and assemble them dry over wax paper. 10) Glue them together at the joint line as sho

Seite 8

AMR Giant Stick 50 - Building Manual16/6613) Laminate both FF6 together. 14) Set both FS2 and FS3 over wax paper.15) Bond together FS2/FS3 over the

Seite 9

AMR Giant Stick 50 - Building Manual17/6617) Laminate the doublers as shown on both fuse sides. Use multiple weights to assure an even bond. CAUTION

Seite 10 - L  

AMR Giant Stick 50 - Building Manual18/6618)  is is a simple update regarding the gear mounting location. All illustrations are based on the centr

Seite 11

AMR Giant Stick 50 - Building Manual19/6622) Using slow setting epoxy, bond the plate in place. Once cured, drill eight holes from the bottom  oor

Seite 12 - F

AMR Giant Stick 50 - Building Manual2/66CIntroduction ...

Seite 13 - 

AMR Giant Stick 50 - Building Manual20/6626) Using your engine, transfer the mounting screw locations onto your  rewall. You can drill the holes at

Seite 14 - 5) F5 shown. 6) F6 shown

AMR Giant Stick 50 - Building Manual21/6629) F3/F3A assembly must face the “front” of the fuse (see picture 27) Bond all the parts using slow settin

Seite 15

AMR Giant Stick 50 - Building Manual22/6633) Cut one servo lead paper tube, 25’’ long.35) Laminate two of each WA1 and WA2. Set aside. 34) Slide the

Seite 16

AMR Giant Stick 50 - Building Manual23/6637) Locate some 3/8’’ x 3/8’’ balsa sticks. 38) Bond a strip of 3/8’’ x 3/8’’ balsa as shown from F8 up.39)

Seite 17

AMR Giant Stick 50 - Building Manual24/6641) Prepare to position both fuselage sides against the fuse bottom/formers. Trial  t them “dry” and adjus

Seite 18 - M  

AMR Giant Stick 50 - Building Manual25/6645) Locate part FT5.46) Insert FT5 between F2 and F3/F3A. Bond in place.47) Completed FT5 installation. 48)

Seite 19

AMR Giant Stick 50 - Building Manual26/6649) Install a 10-32 blind nut. Mirror for the other FS4. 50) Slide in position FS4 as shown. 51) Glue in pl

Seite 20

AMR Giant Stick 50 - Building Manual27/6653) Slide in place FT6.  is plate is for the rudder servo and can be used for installing radio gear. 55)

Seite 21

AMR Giant Stick 50 - Building Manual28/6657) Insert two 8-32 T-Nuts as shown.58) Fit FF6 as shown and glue in place. 59) Secure with clamp while cur

Seite 22 - 36) Laminate WA6. Set aside

AMR Giant Stick 50 - Building Manual29/6661) Use the supplied hardwood triangular stock to reinforce the  rewall section. 62) Bond a 3/8’’ x 3/8’’

Seite 23

AMR Giant Stick 50 - Building Manual3/66C SAircraft Modelers Research1175 FréchetteLongueuil Québec J4J 1G9Canadawww.amr-rc.comPhone: 4

Seite 24

AMR Giant Stick 50 - Building Manual30/6665) Bond FT1 using multiple clamps and strips of masking tape. Alignment is crucial. 66) Cut pieces of 3/8’

Seite 25 - 45) Locate part FT5

AMR Giant Stick 50 - Building Manual31/6669) Dry  t WA6 between both WA1/WA2.70) Dry  t WA5 on top of W6A. 71) Using slow setting epoxy, bond the

Seite 26

AMR Giant Stick 50 - Building Manual32/6673) Hatch sheeting. Picture is self-explanatory. Use the laser cut 1/8’’ balsa parts and bond as shown.75)

Seite 27

AMR Giant Stick 50 - Building Manual33/6677) Centre the stab by using the fuse centre line. Once centered, trace lines on the stab with a pencil, fo

Seite 28

AMR Giant Stick 50 - Building Manual34/6681) Fin assembly. Locate the laser cut 3/8’’ balsa parts F11A, F11B, F12, F13, F14 and F15. Repeat the same

Seite 29

AMR Giant Stick 50 - Building Manual35/6685) 86) Stab/elevators assembly. Locate the laser cut 3/8’’ balsa parts S1, S2, S3 and S4 for the stab and

Seite 30

AMR Giant Stick 50 - Building Manual36/6689) Overall view of stab/elevators.90) Inside both  n/rudder sections, cut some 3/8’’ x 3/8’’ balsa pieces

Seite 31

AMR Giant Stick 50 - Building Manual37/6693) 94) 95) 96) We use a Dremell style grinding stone to make the initial holes for the Robart hinges, foll

Seite 32

AMR Giant Stick 50 - Building Manual38/6697) Bond a 5/8’’ dowel into the rudder base (not shown)98) Hinge the two elevators using 4 equally spaced h

Seite 33

AMR Giant Stick 50 - Building Manual39/66JIMPORTANT :  e jig will be assembled  rst to build the Left wing panel. It will then be disassembled

Seite 34

AMR Giant Stick 50 - Building Manual4/66Balsa Size Lenght QtyBalsa 3/8” SQ 48” 8Balsa 1/4” SQ 48” 7Leading edge 3/8 “ x 1 1/4” 48” 2Trail

Seite 35

AMR Giant Stick 50 - Building Manual40/66J99) Locate both ¼’’ Lite-Ply parts “Master-1” and “Wing jig trailing edge”. 100) Set “Wing jig trailing

Seite 36

AMR Giant Stick 50 - Building Manual41/66103) Secure the jig corners using small wood screws into the hardwood block. 104) Now, insert “Wing jig ce

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AMR Giant Stick 50 - Building Manual42/66107) Secure the part at both ends using the remaining hardwood blocks and screws. 108) Completed jig, ready

Seite 38

AMR Giant Stick 50 - Building Manual43/66111) Flip this part from Left to Right (180-degrees) upside down. 112) Set the part on your table. Note: It

Seite 39 -  nished wing panels

AMR Giant Stick 50 - Building Manual44/66W P

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AMR Giant Stick 50 - Building Manual45/66L W 115) Begin with the left wing panel. NOTE:  e wing panel is built upside down (bottom facing up

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AMR Giant Stick 50 - Building Manual46/66119) Laminate them together. Align the slots in the ribs to match each other. 120) Locate rib W3, two half

Seite 42

AMR Giant Stick 50 - Building Manual47/66123) Insert into the jig ribs W1 up to W11. 124) Slide in place part RS. RS as an inter-locking tab on each

Seite 43

AMR Giant Stick 50 - Building Manual48/66127) LE2 shown in its proper position/orientation. 128) Place LE1 over the leading edge of the ribs. LE1 a

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AMR Giant Stick 50 - Building Manual49/66131) Insert one ¼’’x ¼’’x 48’’ balsa strips in the rib cavities near the trailling edge. Glue in place. Onc

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AMR Giant Stick 50 - Building Manual5/66L  

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AMR Giant Stick 50 - Building Manual50/66135) Repeat the same process for the other servo bay, between ribs W3 and W4. 136) SS1 are the servo mounti

Seite 47

AMR Giant Stick 50 - Building Manual51/66139) View of servo mounting plate facing inwards of the wing panel. 140) Servo mounting tray. Locate two SS

Seite 48 - Glue in place

AMR Giant Stick 50 - Building Manual52/66143) IMPORTANT: Remove the wing panel from the jig and set it upside down over the jig. Insert one 3/8’’ x

Seite 49

AMR Giant Stick 50 - Building Manual53/66147) Picture showing webbings WSW2 behind the main spars. 148) Locate two WA4.149) Laminate them together.

Seite 50

AMR Giant Stick 50 - Building Manual54/66151) Locate WA3 and laminate them. 152) W4A goes inside the  rst two ribs. W3A goes over W4A. 153) Place r

Seite 51

AMR Giant Stick 50 - Building Manual55/66155) Slide in a second servo lead paper tube up to the servo bay W3/W4. 156) Servo bay W3/W4 shown for cla

Seite 52

AMR Giant Stick 50 - Building Manual56/66159) Locate a 1/8’’x 4’’x 48’’ balsa sheet. Dry- t this sheet from the trailling edge up to the rear balsa

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AMR Giant Stick 50 - Building Manual57/66163) Insert another phenolic tube in the fuselage, mark and cut. Bond this one in place. Also, cut some 3/8

Seite 54

AMR Giant Stick 50 - Building Manual58/66167) NOTE:  e skin will  t “ ush” with both SS4 parts (normal) 168) Glue a strip of ¼’’x ¼’’ balsa agai

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AMR Giant Stick 50 - Building Manual59/66171) Bond a 1/8’’ balsa sheet from the main spar up till LE1. Multiple strips of masking tape are required.

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AMR Giant Stick 50 - Building Manual6/66L  

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AMR Giant Stick 50 - Building Manual60/66175) Cap strip the remaining ribs using the supplied 1/8’’x ½’’x 48’’ balsa strips. Repeat for the other si

Seite 58

AMR Giant Stick 50 - Building Manual61/66179) Shape the trailling edge to the contour of the wing panel. 180) Wing tips.  ese are made from laser

Seite 59

AMR Giant Stick 50 - Building Manual62/66183) On one of the ailerons, simply tape a small piece of 3/8’’ x 3/8’’ shim to one end of the aileron. 184

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AMR Giant Stick 50 - Building Manual63/66187) Bevel the leading edges of your ailerons to allow de ection. 20-degrees up and down is su cient. 18

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AMR Giant Stick 50 - Building Manual64/66191)  ere are six triangular shaped laser-cut 3/8’’ balsa parts as shown. Retrieve them and bond them rel

Seite 62

AMR Giant Stick 50 - Building Manual65/66F NCenter of gravity ‒ Centre of gravity is located at 6-7 inches from the leading edgeInitial/saf

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Aircraft Modelers Research1175 FréchetteLongueuil Québec J4J 1G9Canadawww.amr-rc.comCustomer ServicePhone: 450-677-4694Fax: 450-677-5327customerservic

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AMR Giant Stick 50 - Building Manual7/66L  

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AMR Giant Stick 50 - Building Manual8/66L  

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AMR Giant Stick 50 - Building Manual9/66L  

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